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Helical Thread Repair Inserts

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Helical thread repair inserts are designed to repair worn threads inside tapped holes. They provide reliable threading in metals, composites, wood or similar materials. Raptor Supplies...Read more

StyleModelThread SizeInsert LengthDrill SizePrice (ex. VAT)
A831441 1/2-62.25"1 17/32"-
RFQ
A831401 1/4-71.875"1 9/32"-
RFQ
A831381 1/8-71.688"1 5/32"-
RFQ
A831421 3/8-62.062"1 13/32"-
RFQ
A831351-81.5"1 1/32"-
RFQ
A831241/2-130.75"17/32"-
RFQ
A831161/4-200.375"17/64"-
RFQ
A831002-560.129"3/32"-
RFQ
A831023-480.148"#36-
RFQ
A831313/4-101.125"25/32"-
RFQ
A831203/8-160.562"25/64"-
RFQ
A831044-400.168"#31-
RFQ
A831065-400.188"#29-
RFQ
A831295/8-110.938"21/32"-
RFQ
A831185/16-180.469"21/64"-
RFQ
A831086-320.207"#25-
RFQ
A831337/8-91.312"29/32"-
RFQ
A831227/16-140.656"29/64"-
RFQ
A831108-320.246"11/64"-
RFQ
A831279/16-120.844"19/32"-
RFQ
A8311210-240.285"13/64"-
RFQ
A8311412-240.324"15/64"-
RFQ
StyleModelPrice (ex. VAT)
A87926A-
RFQ
A87926M-
RFQ
StyleModelInsert LengthDrill SizeExternal Thread SizeInternal Thread SizePrice (ex. VAT)
A9450-36.5mm#7M6 x 1M3 x 0.5€21.15
A9450-47.5mmIM8 x 1.25M4 x 0.7-
RFQ
A9450-57.5mmIM8 x 1.25M5 x 0.8-
RFQ
A9450-610.5mmRM10 x 1.5M6 x 1-
RFQ
A9450-812.5mmZM12 x 1.75M8 x 1.25-
RFQ
A9450-1017mm35/64"M16 x 2M10 x 1.5-
RFQ
A9450-1217mm35/64"M16 x 2M12 x 1.75-
RFQ
A9450-1620mm53/64"M24 x 3M16 x 2-
RFQ
A9450-2030mm1 5/16"M36 x 4M20 x 2.5-
RFQ
StyleModelThread SizeInsert LengthDrill SizePrice (ex. VAT)
A83150M2 x 0.43mm#45-
RFQ
A83151M2.2 x 0.453.3mm#42-
RFQ
A83152M2.5 x 0.453.8mm#37-
RFQ
A83153M3 x 0.54.5mm1/8"-
RFQ
A83154M3.5 x 0.65.3mm#27-
RFQ
A83155M4 x 0.76mm11/64"-
RFQ
A83156M5 x 0.87.5mm13/64"-
RFQ
A83157M6 x 19mm1/4"-
RFQ
A83158M7 x 110.5mm9/32"-
RFQ
A83159M8 x 112mm21/64"-
RFQ
A83160M8 x 1.2512mm21/64"-
RFQ
A83161M9 x 113.5mm3/8"-
RFQ
A83162M9 x 1.2513.5mm3/8"-
RFQ
A83163M10 x 115mm13/32"-
RFQ
A83165M10 x 1.515mm13/32"-
RFQ
A83164M10 x 1.2515mm13/32"-
RFQ
A83166M11 x 116.5mm7/16"-
RFQ
A83168M11 x 1.516.55m29/64"-
RFQ
A83167M11 x 1.2516.5mm29/64"-
RFQ
A83146M12 x 118mm31/64"-
RFQ
A83170M12 x 1.518mm31/64"-
RFQ
A83169M12 x 1.2518mm31/64"-
RFQ
A83171M12 x 1.7518mm31/64"-
RFQ
A83172M14 x 1.521mm9/16"-
RFQ
A83147M14 x 1.2521mm9/16"-
RFQ
StyleModelInsert LengthDrill SizeExternal Thread SizeInternal Thread SizePrice (ex. VAT)
A9453-36.5mm#7M6 x 1M3 x 0.5-
RFQ
A9453-47.5mmIM8 x 1.25M4 x 0.7-
RFQ
A9453-57.5mmIM8 x 1.25M5 x 0.8-
RFQ
A9453-610.5mmRM10 x 1.5M6 x 1-
RFQ
A9453-812.5mmZM12 x 1.75M8 x 1.25-
RFQ
A9453-1017mm35/64"M16 x 2M10 x 1.5-
RFQ
A9453-1217mm35/64"M16 x 2M12 x 1.75-
RFQ
A9453-1620mm53/64"M24 x 3M16 x 2-
RFQ
StyleModelInsert LengthDrill SizeExternal Thread SizeInternal Thread SizePrice (ex. VAT)
A9650-60.406"5/16"3/8-16M6 x 1-
RFQ
A9650-80.484"27/64"1/2-13M8 x 1.25-
RFQ
A9650-100.515"31/64"9/16-12M10 x 1.5-
RFQ
A9650-10F0.515"31/64"9/16-12M10 x 1.25-
RFQ
A9650-120.656"21/32"3/4-10M12 x 1.75-
RFQ
A9650-140.687"49/64"7/8-9M14 x 2-
RFQ
A9650-160.781"7/8"1-8M16 x 2-
RFQ
StyleModelInsert LengthDrill SizeExternal Thread SizeInternal Thread SizePrice (ex. VAT)
A9653-60.406"5/16"3/8-16M6 x 1-
RFQ
A9653-80.484"27/64"1/2-13M8 x 1.25-
RFQ
A9653-100.515"31/64"9/16-12M10 x 1.5-
RFQ
A9653-10F0.515"31/64"9/16-12M10 x 1.25-
RFQ
A9653-120.656"21/32"3/4-10M12 x 1.75-
RFQ
A9653-140.687"49/64"7/8-9M14 x 2-
RFQ
A9653-160.781"7/8"1-8M16 x 2-
RFQ
StyleModelInsert LengthDrill SizeExternal Thread SizeInternal Thread SizePrice (ex. VAT)
A9550-0066.5mm#7M6 x 16-32-
RFQ
A9550-0087.5mmIM8 x 1.258-32-
RFQ
A9550-10247.5mmIM8 x 1.2510-24-
RFQ
A9550-10327.5mmIM8 x 1.2510-32-
RFQ
A9550-142010.5mmRM10 x 1.51/4-20-
RFQ
A9550-512.5mmZM12 x 1.755/16-18-
RFQ
A9550-617mm35/64"M16 x 23/8-16-
RFQ
A9550-817mm35/64"M16 x 21/2-13-
RFQ
POWERCOIL -

Helical Inserts

StyleModelDrill SizeFree Coil Dia.LengthSizeTap SizesThread TypeTypePrice (ex. VAT)
A3532-6GX1.5D#250.193"0.207"6-326-32UNCFree Running€5.96
B3532-6GX2.0DSL#250.193"0.276"6-326-32UNCScrew Locking€6.64
C3532-6GX1.0D#250.193"0.138"6-326-32UNCFree Running€4.37
D3532-6GX1.0DSL#250.193"0.138"6-326-32UNCScrew Locking€8.02
E3532-6GX2.0D#250.193"0.276"6-326-32UNCFree Running€7.96
F3532-6GX1.5DSL#250.193"0.207"6-326-32UNCScrew Locking€8.34
G3532-5GX1.0DSL#290.173"0.125"5-405-40UNCScrew Locking€6.47
H3532-5GX1.5DSL#290.173"0.188"5-405-40UNCScrew Locking€10.22
I3532-5GX1.0D#290.173"0.125"5-405-40UNCFree Running€3.85
J3532-5GX1.5D#290.173"0.188"5-405-40UNCFree Running€4.07
K3532-5GX2.0D#290.173"0.25"5-405-40UNCFree Running€7.84
L3532-5GX2.0DSL#290.173"0.25"5-405-40UNCScrew Locking€9.95
M3532-4GX2.0DSL#310.159"0.224"4-404-40UNCScrew Locking€9.89
N3532-4GX1.5DSL#310.159"0.168"4-404-40UNCScrew Locking€5.55
O3532-4GX1.0DSL#310.159"0.112"4-404-40UNCScrew Locking€7.13
P3532-4GX2.0D#310.159"0.224"4-404-40UNCFree Running€8.25
P3532-4GX1.5D#310.159"0.168"4-404-40UNCFree Running€6.05
P3532-4GX1.0D#310.159"0.112"4-404-40UNCFree Running€6.31
P3532-2GX1.0D#410.119"0.086"2-562-56UNCFree Running€4.85
P3532-2GX1.5D#410.119"0.129"2-562-56UNCFree Running€7.91
Q3532-2GX1.5DSL#410.119"0.129"2-562-56UNCScrew Locking€9.37
R3532-2GX1.0DSL#410.119"0.086"2-562-56UNCScrew Locking€8.29
S3534-1X1.5D1-1/64"1.199"1.5"1-121-12UNFFree Running€8.55
T3535-1X1.0D1-1/64"1.199"1"1-141-14UNFFree Running€6.64
U3535-1X1.0DSL1-1/64"1.199"1"1-141-14UNFScrew Locking€5.74
POWERCOIL -

Tangless Inserts

StyleModelDrill SizeFree Coil Dia.LengthSizeTap SizesThread TypeTypePrice (ex. VAT)
A3532-6GX1.5DSLTL#250.193"0.207"6-326-32UNCScrew Locking-
RFQ
B3532-6GX1.5DTL#250.193"0.207"6-326-32UNCFree Running-
RFQ
C3532-6GX2.0ODTL#250.193"0.276"6-326-32UNCFree Running-
RFQ
D3532-6GX1.0DTL#250.193"0.138"6-326-32UNCFree Running-
RFQ
E3532-6GX1.0DSLTL#250.193"0.138"6-326-32UNCScrew Locking-
RFQ
F3532-4GX1.5DTL#310.159"0.168"4-404-40UNCFree Running€120.99
G3532-4GX2.0DTL#310.159"0.224"4-404-40UNCFree Running-
RFQ
H3532-4GX2.0DSLTL#310.159"0.224"4-404-40UNCScrew Locking-
RFQ
I3532-4GX1.0DSLTL#310.159"0.112"4-404-40UNCScrew Locking€216.91
J3532-4GX1.0DTL#310.159"0.112"4-404-40UNCFree Running-
RFQ
K3532-4GX1.5DSLTL#310.159"0.168"4-404-40UNCScrew Locking€224.61
L3532-2GX1.0DSLTL#410.119"0.086"2-562-56UNCScrew Locking-
RFQ
M3532-2GX2.0DTL#410.119"0.172"2-562-56UNCFree Running-
RFQ
N3532-2GX1.0DTL#410.119"0.086"2-562-56UNCFree Running-
RFQ
O3532-2GX1.5DTL#410.119"0.129"2-562-56UNCFree Running-
RFQ
P3532-2GX2.0DSLTL#410.119"0.172"2-562-56UNCScrew Locking-
RFQ
Q3532-2GX1.5DSLTL#410.119"0.129"2-562-56UNCScrew Locking-
RFQ
R3532-8GX1.0DSLTL11/64"0.220"0.164"8-328-32UNCScrew Locking-
RFQ
S3532-8GX1.0DTL11/64"0.220"0.164"8-328-32UNCFree Running-
RFQ
T3532-8GX2.0DTL11/64"0.220"0.328"8-328-32UNCFree Running-
RFQ
U3532-8GX1.5DSLTL11/64"0.220"0.246"8-328-32UNCScrew Locking-
RFQ
V3532-8GX1.5DTL11/64"0.220"0.246"8-328-32UNCFree Running-
RFQ
W3532-8GX2.0DSLTL11/64"0.220"0.328"8-328-32UNCScrew Locking-
RFQ
X3532-10GX1.0DTL13/64"0.259"0.19"10-2410-24UNCFree Running-
RFQ
Y3534-10GX1.5DSLTL13/64"0.256"0.285"10-3210-32UNFScrew Locking-
RFQ

Helical Thread Repair Inserts

Helical thread repair inserts are designed to repair worn threads inside tapped holes. They provide reliable threading in metals, composites, wood or similar materials. Raptor Supplies offers a wide range of thread repair inserts by Heli-Coil, Powercoil and Chrislynn. They are ideal for the automotive, electronics, aerospace, shipbuilding & power generation industries and are used for repairing, recreating or reinforcing stripped bolt / screw threads to withstands higher torque.

Features

  • Helical inserts, also known as screw thread inserts and helicoil inserts, are coiled wire inserts used to restore stripped threads and strengthen bolted connections.
  • These coils are broader than the tapped hole. When the bolt is screwed down after they are inserted into the hole, the coil expands and forms a tight & secure seal against the threads.
  • Helical inserts provide a permanent bond that is stronger than the original bolt fastening.
  • Heli-Coil nitronic 60 thread repair inserts expand upon being inserted via installation tools.
  • They are also used for converting standard threaded holes to accept metric fasteners.

Frequently Asked Questions

What are the four basic helical coil designs?

  • Tanged free-running coils: They feature a stainless steel coil for preventing corrosion and can be used for rapid repair of damaged threads. They adhere to military and aerospace standards.
  • Tang-free free-running coils: They are identical to tanged free-running coils, but have no tang at the bottom. They feature a unique insert-driven notch for screw-in installation and remove the need to detach the tang before inserting the bolt.
  • Tanged screw lock coils: These helical coils feature a straight segment in the coil that is flexed outward, producing pressure on the bolt and retaining torque to ensure the bolt's position. They are designed to maximise the contact area by applying pressure between the flanks of the bolt thread.
  • Tang-free screw lock coils: These have a similar design as tanged screw lock helical coils, but instead of a tang, they employ a driving notch for installation.

Why are some thread inserts larger in diameter than the tapped hole before installation?

Some thread inserts have a slightly larger diameter than the diameter of the tapped hole before installation, as the installation tool decreases the leading coil's diameter when it applies torque to the insert's prong / tang for easy installation. Once the threaded insert is installed, it acts like a spring and expands outward onto the material for strong anchoring.

How to choose the length of a helical insert?

The helical insert length should be at least as long as the desired screw diameter. Users may also choose inserts having longer lengths for increased strength. The exact insert length can vary, depending upon the application & the material. Materials like steel do not need long inserts, but for soft materials like aluminium, a longer insert is preferred.

Can thread inserts be removed once installed?

Yes, some thread inserts can be removed using removal tools that attach to them & unwind them in the direction opposite to that used during installation.

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